Powder Coating 102

Here’s an overview of the actual powder-coating process:

  1. Metal surfaces are thoroughly cleaned
  2. Powder coating is applied with an electrostatic (or corona) gun. Thanks to the magic of molecular physics, the electrically charged powder sticks to the metal object.
  3. The object is baked at about 400 degrees Fahrenheit, which causes the powder to melt into a uniform film.
  4. The object is cooled, turning the film into a hard coating.

Many thanks to Derek, Dave, and Juan at Portland Powder Coating for patiently educating us on the process over the years—and for producing such consistent, high quality work!

Powder Coating 101

Our Sand Springs, Oklahoma project required a serious powder coating (preceded by some serious prep work, as pictured above), so we’ve spent a lot of time with our powder coating guys over the past few weeks.

Why powder coat? Glad you asked. Powder coating is a process we highly prefer on our large-scale projects. It’s an industrial-grade coating that’s applied as a dry powder and then cured under heat to form a “skin” that, once dry, is much tougher and more durable than conventional paint.

Since powder coating doesn't require a solvent, it has several advantages, both environmental and aesthetically over good old paint:

  • It produces practically no waste, since overspray can be recycled
  • It emits practically no volatile organic compounds
  • It produces much less hazardous waste
  • It creates a thicker coating without running or sagging
  • It creates a uniform finish, especially between horizontally and vertically coated surfaces

The downsides? Well, it costs more than paint. And it's not necessarily convenient to schlep stuff across town to our powder coaters. But all that is relatively inconsequential considering the high-quality finish it adds to our projects. And that makes the perfectionists around here happy.

Fragile

If Matt looks a little fatigued, just blame the 600-pound crate he and Ben just hefted (er...pushed/dragged/inched) across the shop. It'll be en route to Sand Springs, Oklahoma tomorrow!

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Healthcare Design Magazine

The current issue of Healthcare Design Magazine highlights the Rapides Women's and Children's Hospital, and it happens to mention the 30-foot mobile we made for their renovated lobby.

The article mentions that one goal of the lobby's redesign was to create a fun and whimsical feel. Call us biased, but adding an enormous colorful mobile into the mix certainly doesn't hurt the fun and whimsical factor!

Read the article

Trial Run

We just completed a trial run of the pipe project for the Sand Springs, Oklahoma high school. We can't decided which it resembles more—wind chimes or a pipe organ.

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Tight Quarters

The other day, we picked up materials for the Sand Springs, Oklahoma project.

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And all that pipe now occupies a chunk of valuable real estate in our shop.

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California Modern

A pleasant surprise appeared in our mailbox this week: a copy of California Modern Magazine, with an entire cover story devoted to modern mobiles. The article highlights a wide range of mobile artists (including Ekko Mobiles!), and it's an honor to be included with such a talented group.

Here's a little sneak peek.

Totally Tubular

Next up in our queue: This project.

It will be a 25-foot-long by 4-foot-wide by 6-foot-tall ceiling sculpture for the fine-arts building of a high school in Sand Springs, Oklahoma. The piece will consist of 44 various-sized aluminum tubes. Our next step? Acquire said tubes. Stay tuned!

An Education, Part II

Matt joined his daughter at preschool yesterday for an art lesson on mobile making. Turns out he's got some preschool-teaching potential. (And his daughter has some mobile-making potential.)

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An Education

Last July we collaborated with local glass mobile artist Leah Pellegrini to create mobiles for the Hong Kong International School. We just received these photos of our mobiles in their awesome library. And it kinda makes us want to enroll our kids. Or ourselves…

(Apologies for the photo overload. They’re all so great, we just couldn’t nail down one favorite.)